Hillman Solutions Corp. (HLMN) FY 2023 MD&A
This page reproduces the company's own Item 7 MD&A text from the linked SEC filing. It is filer text, not grepcent analysis, scoring, or investment advice.
ITEM 7 – MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS.
The following discussion provides information which our management believes is relevant to an assessment and understanding of our operations and financial condition. This discussion should be read in conjunction with the Consolidated Financial Statements and Notes to Consolidated Financial Statements and schedules thereto appearing elsewhere herein. In addition, see “Safe Harbor Statement under the Private Securities Litigation Reform Act of 1995 Regarding Forward-Looking Information”, as well as “Risk Factors” in Item 1A of this Annual Report.
Executive Overview and Trends in our Business
Net sales during 2023 decreased by 0.7% when compared to 2022. Hardware and Protective Solutions, which is our largest segment making up 72.8% of our net sales, led the way with an increase of 0.6%. Offsetting this was a slight decrease in our Robotics and Digital Solutions segment and a decrease in our Canadian business.
Products across our business are primarily used by DIYers and small contractors for repair, maintenance, and remodel projects. Because repair and maintenance projects are necessary no matter the economic environment, we believe our business is generally resilient to economic downturns. However, remodel projects are more dependent upon macroeconomic variables, including existing home sales. According to the National Association of Realtors, existing home sales in the U.S. declined by 19% versus 2022, totaling 4.09 million. This was a headwind for our top line results during the year.
That said, we made tremendous progress on the operational side of our business. After investing into inventory to ensure we had enough product to stock our customer’s shelves during 2021 and 2022 when the global supply chain was constrained, our inventory levels returned to normal during the fourth quarter. As a result of working this $180 million out of our inventory channels, we saw a meaningful working capital benefit, which allowed us to pay down $166 million of debt during 2023.
Our competitive moat, which consists of our 1,100 member field sales and service team, our ability to ship direct to the retail locations of our customers rather than their distribution network, and our innovative Hillman-owned brands continue to set us apart from the competition. As such, we launched multiple new business wins during the year and were named vendor of the year by Mid-States Distributing and Tractor Supply Company.
We are pleased with the progress we made during 2023. Looking to 2024, we remain committed to driving value for our stakeholders, and believe that our competitive moat and long-standing relationships with customers will allow us to continue to win.
Impact of Global Economic Conditions on our Results of Operation
Our business is impacted by general economic conditions in the North American and international markets, particularly the U.S. and Canadian retail markets including hardware stores, home centers, mass merchants, and other retailers. Changes in current economic conditions, including inflationary pressures in the cost of inventory, transportation, and employee compensation, foreign currency volatility, and the growing concerns of a potential recession, have impacted consumer discretionary income levels and spending. Consumer discretionary income levels and spending impact the purchasing trends of our products by our retail customers. Any adverse trends in discretionary income and consumer spending could have a material adverse effect on our business or operating results.
We are exposed to the risk of unfavorable changes in foreign currency exchange rates for the U.S. dollar versus local currency of our suppliers located primarily in China and Taiwan. We purchase a majority of our products for resale from multiple vendors located in China and Taiwan. The purchase price of these products is routinely negotiated in U.S. dollar amounts rather than the local currency of the vendors and our suppliers' profit margins decrease when the U.S. dollar declines in value relative to the local currency. This puts pressure on our suppliers to increase prices to us. The U.S. dollar increased in value relative to the CNY by approximately by 2.9% in 2023, increased by 8.3% in 2022, and decreased by 2.6% in 2021. The U.S. dollar decreased in value relative to the Taiwan dollar by approximately 0.4% in 2023, increased by 10.8% in 2022, and decreased by 1.4% in 2021.
22| December 30, 2023 Form 10-K
In addition, the negotiated purchase price of our products may be dependent upon market fluctuations in the cost of raw materials such as steel, zinc, and nickel used by our vendors in their manufacturing processes. The final purchase cost of our products may also be dependent upon inflation or deflation in the local economies of vendors in China and Taiwan that could impact the cost of labor and energy used in the manufacturing of our products. We identify the directional impact of changes in our product cost, but the quantification of each of these variable impacts cannot be measured as to the individual impact on our product cost with a sufficient level of precision. We may take pricing action, when warranted, in an attempt to offset a portion of product cost increases. The ability of our operating divisions to implement price increases and seek price concessions, as appropriate, is dependent on competitive market conditions.
We are also exposed to risk of unfavorable changes in the Canadian dollar exchange rate versus the U.S. dollar. Our sales in Canada are denominated in Canadian dollars while a majority of the products are sourced in U.S. dollars. A weakening of the Canadian dollar versus the U.S. dollar results in lower sales in terms of U.S. dollars while the cost of sales remains unchanged. We have a practice of hedging some of our Canadian subsidiary's purchases denominated in U.S. dollars. The U.S. dollar decreased in value relative to the Canadian dollar by approximately 2.4% in 2023, increased by 5.7% in 2022, and decreased by 0.2% in 2021.
We import products which are subject to customs requirements and to tariffs and quotas set by governments through mutual agreements and bilateral actions. The U.S. tariffs on steel and aluminum and other imported goods has increased our product costs and required us to increase prices on the affected products.
Recent developments
In the first quarter of 2023, we realigned our Canada segment to include the Canada portions of the Protective Solutions and MinuteKey businesses, which are now operating under the Canada segment leadership team. Previously, the results of the Canada portion of the Protective Solutions business were reported in the Hardware and Protective Solutions segment and the Canada portion of the MinuteKey business was reported in the Robotics and Digital Solutions segment and were operating under those respective segment leadership teams. Certain amounts in the prior year presentation between segments were reclassified to conform to the current year’s presentation.
In the fourth quarter of 2023, we evaluated a specific product line and decided to exit certain retail locations and markets, which reduced the expected future cash flows from this product line and valuation of certain intangible assets and inventory. As a result, we recognized an impairment charge of $19.6 million during the fourth quarter of 2023 to write down the carrying values of intangible assets to their fair value. The Impairment charge was split between the following asset categories: $15.6 million for customer relationships, $2.2 million for technology and patents, and $1.7 million for trademarks - other. The impairment charge is included in other expense (income), net in the accompanying consolidated statements of comprehensive loss. We also recorded a $5 million inventory valuation adjustment which was recorded in cost of sales in the accompanying consolidated statements of comprehensive loss.
Financial Summary and Other Key Metrics
52/53 Week Comparison
Fiscal 2023 consisted of 52 weeks or 252 shipping days as compared to 53 weeks or 256 shipping days in fiscal 2022, which should be taken into account when comparing each period. Shipping days are defined as non-holiday week-days, Monday through Friday of each week of the fiscal year.
•Net sales for the year ended December 30, 2023 were $1,476.5 million compared to net sales of $1,486.3 million for the year ended December 31, 2022, a decrease of approximately $9.9 million or 0.7%. The decrease was primarily driven by the decrease in shipping days due to the 53rd week in the year ended December 31, 2022. Net sales for the year ended December 30, 2023 were $5.86 million per shipping day, compared to $5.81 million per shipping day for the year ended December 31, 2022, an increase of approximately $53.0 thousand per shipping day.
•Net loss improved to $9.6 million, or $(0.05) per diluted share, compared to a net loss of $16.4 million, or $(0.08) per diluted share for the year ended December 31, 2022.
•Adjusted EBITDA(1) totaled $219.4 million versus $210.2 million in the year ended December 31, 2022.
(1) Adjusted EBITDA is a non-GAAP financial measure. Refer to the “Non-GAAP Financial Measures” section for additional information, including our definition and our use of Adjusted EBITDA, and for a reconciliation from net loss to Adjusted EBITDA.
23| December 30, 2023 Form 10-K
Results of Operations
The following table shows the results of operations for the years ended December 30, 2023, December 31, 2022 and December 25, 2021.
| Year Ended December 30, 2023 | Year Ended December 31, 2022 | Year Ended December 25, 2021 | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| (dollars in thousands) | Amount | % of Net Sales | Amount | % of Net Sales | Amount | % of Net Sales | |||||||||||
| Net sales | $ | 1,476,477 | 100.0% | $ | 1,486,328 | 100.0% | $ | 1,425,967 | 100.0% | ||||||||
| Cost of sales (exclusive of depreciation and amortization shown separately below) | 828,956 | 56.1% | 846,551 | 57.0% | 859,557 | 60.3% | |||||||||||
| Selling, warehouse, general and administrative expenses | 452,110 | 30.6% | 480,993 | 32.4% | 437,875 | 30.7% | |||||||||||
| Depreciation | 59,331 | 4.0% | 57,815 | 3.9% | 59,400 | 4.2% | |||||||||||
| Amortization | 62,309 | 4.2% | 62,195 | 4.2% | 61,329 | 4.3% | |||||||||||
| Management fees to related party | — | —% | — | —% | 270 | —% | |||||||||||
| Other expense (income), net | 12,843 | 0.9% | (1,119) | (0.1)% | (2,778) | (0.2)% | |||||||||||
| Income from operations | 60,928 | 4.1% | 39,893 | 2.7% | 10,314 | 0.7% | |||||||||||
| Interest expense, net | 68,310 | 4.6% | 54,560 | 3.7% | 68,779 | 4.8% | |||||||||||
| Refinancing costs | — | —% | — | —% | 8,070 | 0.6% | |||||||||||
| Gain on change in fair value of warrant liability | — | —% | — | —% | (14,734) | (1.0)% | |||||||||||
| Income on mark-to-market adjustment of interest rate swap | — | —% | — | —% | (1,685) | (0.1)% | |||||||||||
| Loss before income taxes | (7,382) | (0.5)% | (14,667) | (1.0)% | (50,116) | (3.5)% | |||||||||||
| Income tax expense (benefit) | 2,207 | 0.1% | 1,769 | 0.1% | (11,784) | (0.8)% | |||||||||||
| Net loss | $ | (9,589) | (0.6)% | $ | (16,436) | (1.1)% | $ | (38,332) | (2.7)% | ||||||||
| Adjusted EBITDA (1) | 219,360 | 14.9% | 210,249 | 14.1% | 207,418 | 14.5% |
(1) Adjusted EBITDA is a non-GAAP financial measure. Refer to the “Non-GAAP Financial Measures” section for additional information, including our definition and our use of Adjusted EBITDA, and for a reconciliation from net loss to Adjusted EBITDA.
Net Sales
Net Sales by Product Line
| 2023 vs. 2022 | 2022 vs. 2021 | ||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 2023 | % of Net Sales | 2022 | % of Net Sales | $ Change | % Change | 2021 | % of Net Sales | $ Change | % Change | ||||||||||||||||||||||||
| Fastening and Hardware | $ | 1,005,911 | 68.1 | % | $ | 989,572 | 66.6 | % | 16,339 | 1.7 | % | $ | 889,254 | 62.4 | % | 100,318 | 11.3 | % | |||||||||||||||
| Personal Protective | 216,404 | 14.7 | % | 243,450 | 16.4 | % | (27,046) | (11.1) | % | 285,252 | 20.0 | % | (41,802) | (14.7) | % | ||||||||||||||||||
| Keys and key accessories | 201,923 | 13.7 | % | 196,989 | 13.3 | % | 4,934 | 2.5 | % | 192,496 | 13.5 | % | 4,493 | 2.3 | % | ||||||||||||||||||
| Engraving and Resharp | 52,239 | 3.5 | % | 56,317 | 3.8 | % | (4,078) | (7.2) | % | 58,965 | 4.1 | % | (2,648) | (4.5) | % | ||||||||||||||||||
| Consolidated | $ | 1,476,477 | $ | 1,486,328 | $ | (9,851) | $ | 1,425,967 | $ | 60,361 |
See Note 2 - Summary of Significant Accounting Policies of the Notes to Consolidated Financial Statements for a reconciliation of net sales by product line to net sales by operating segment.
24| December 30, 2023 Form 10-K
Net Sales by Segment
| 2023 vs. 2022 | 2022 vs. 2021 | ||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 2023 | % of Net Sales | 2022 | % of Net Sales | $ Change | % Change | 2021 | % of Net Sales | $ Change | % Change | ||||||||||||||||||||||||||
| Hardware and Protective Solutions | $ | 1,074,619 | 72.8 | % | $ | 1,068,734 | 71.9 | % | $ | 5,885 | 0.6 | % | $ | 1,017,594 | 71.4 | % | $ | 51,140 | 5.0 | % | |||||||||||||||
| Robotics and Digital Solutions | 245,400 | 16.6 | % | 245,633 | 16.5 | % | (233) | (0.1) | % | 246,494 | 17.3 | % | (861) | (0.3) | % | ||||||||||||||||||||
| Canada | 156,458 | 10.6 | % | 171,961 | 11.6 | % | (15,503) | (9.0) | % | 161,879 | 11.4 | % | 10,082 | 6.2 | % | ||||||||||||||||||||
| Consolidated | $ | 1,476,477 | $ | 1,486,328 | $ | (9,851) | $ | 1,425,967 | $ | 60,361 |
Hardware and Protective Solutions revenues consist primarily of the delivery of fasteners, anchors, specialty fastening products, and personal protective equipment such as gloves and eye-wear as well as in-store merchandising services for the related product category.
Robotics and Digital Solutions revenues consist primarily of sales of keys and identification tags through self-service key duplication and engraving kiosks. It also includes our associate-assisted key duplication systems and key accessories.
Canada revenues consist primarily of the delivery to Canadian customers of fasteners and related hardware items, threaded rod, keys, key duplicating systems, accessories, personal protective equipment, and identification items as well as in-store merchandising services for the related product category.
The decrease in total net sales during 2023 was driven primarily by decreased volume of $42.0 million due primarily to the 53rd week in 2022 partially offset by $38.4 million of price increases. Net sales for the year ended December 30, 2023 were $5.86 million per shipping day, compared $5.81 million per shipping day for the year ended December 31, 2022, an increase of approximately $53.0 thousand per shipping day. The impact of the 53rd week of 2023 was approximately $15.7 million in sales. The decrease was primarily driven by the factors described below:
Hardware and Protective Solutions increased $5.9 million due to the following:
•Hardware sales increased $31.0 million primarily driven by $20.9 million in price increases in response to inflationary cost pressures in the supply chain, and $10.2 million in increased volume driven due to new business wins.
•Protective equipment sales decreased by $25.1 million primarily due to a $28.2 million decrease in volume driven in part by $16.8 million of COVID-19 related sales in 2022 with no material comparable COVID-19 sales in 2023, partially offset by price increases of $3.0 million.
Robotics and Digital Solutions sales decreased $0.2 million primarily due to decreases in full-service key and engraving volume.
Canada net sales decreased $15.5 million primarily due to an $8.1 million decrease in volume driven by lower demand as well as a $6.2 million unfavorable impact of the exchange rate from Canadian dollars to U.S. dollars.
Cost of Sales (excluding depreciation and amortization)
The following table summarizes cost of sales by segment:
| 2023 vs. 2022 | 2022 vs. 2021 | |||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 2023 | % of Segment Net Sales | 2022 | % of Segment Net Sales | $ Change | % Change | 2021 | % of Segment Net Sales | $ Change | % Change | |||||||||||||||||||||
| Hardware and Protective Solutions | $ | 659,895 | 61.4% | $ | 669,500 | 62.6% | $ | (9,605) | (1.4)% | $ | 677,755 | 66.6% | $ | (8,255) | (1.2)% | |||||||||||||||
| Robotics and Digital Solutions | 71,566 | 29.2% | 73,944 | 30.1% | (2,378) | (3.2)% | 77,469 | 31.4% | (3,525) | (4.6)% | ||||||||||||||||||||
| Canada | 97,495 | 62.3% | 103,107 | 60.0% | (5,612) | (5.4)% | 104,333 | 64.5% | (1,226) | (1.2)% | ||||||||||||||||||||
| Consolidated | $ | 828,956 | $ | 846,551 | $ | (17,595) | $ | 859,557 | $ | (13,006) |
Hardware and Protective Solutions cost of sales as a percentage of net sales decreased primarily due to the impact of the price increases referenced above partially offset by higher product and personnel costs along with an inventory valuation adjustment of $5.0 million in the fourth quarter of 2023. In the fourth quarter of 2023, we evaluated a specific product line and decided to exit certain retail locations and markets, which reduced the expected future cash flows from this product line and valuation of certain inventory.
25| December 30, 2023 Form 10-K
Our Robotics and Digital Solutions cost of sales as a percentage of net sales decreased primarily due to a shift in product mix from full-service to self-service keys.
Canada cost of sales as a percentage of net sales increased primarily due to higher freight costs.
Selling, Warehouse, and General and Administrative Expenses
The following table summarizes selling, warehouse, and general and administrative expense ("SG&A") by segment:
| 2023 vs. 2022 | 2022 vs. 2021 | |||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 2023 | % of Segment Net Sales | 2022 | % of Segment Net Sales | $ Change | % Change | 2021 | % of Segment Net Sales | $ Change | % Change | |||||||||||||||||||||||||
| Hardware and Protective Solutions | $ | 312,436 | 29.1 | % | $ | 306,456 | 28.7 | % | $ | 5,980 | 2.0 | % | $ | 285,050 | 28.0 | % | $ | 21,406 | 7.5 | % | ||||||||||||||
| Robotics and Digital Solutions | 94,980 | 38.7 | % | 126,372 | 51.4 | % | (31,392) | (24.8) | % | 103,958 | 42.2 | % | 22,414 | 21.6 | % | |||||||||||||||||||
| Canada | 44,694 | 28.6 | % | 48,165 | 28.0 | % | (3,471) | (7.2) | % | 48,867 | 30.2 | % | (702) | (1.4) | % | |||||||||||||||||||
| Consolidated | $ | 452,110 | $ | 480,993 | $ | (28,883) | $ | 437,875 | $ | 43,118 |
Hardware and Protective Solutions SG&A increased in 2023 due to the following:
•Warehouse expense increased $1.6 million due to inflation in labor and shipping costs.
•General and administrative (“G&A”) increased by $4.2 million. The increase was primarily driven by increased variable compensation along with increased investment into information technology.
Robotics and Digital Solutions SG&A increased in 2023 due to the following:
•Selling expense increased by $1.3 million primarily due to higher variable selling expenses related to self-service key sales and increased variable compensation.
•Warehouse decreased by $1.9 million primarily due to the shift from full-service keys, which have a higher warehousing cost, to self-service keys.
•G&A decreased by $30.8 million. The decrease was primarily related to reduced legal and consulting expense in 2023 as 2022 saw $32.9 million in legal expense associated with the litigation with Hy-Ko Products Company, LLC. This was offset by increased variable compensation.
Canada SG&A decreased in 2023 due to the following:
•Warehouse expense decreased by $2.5 million primarily due to lower variable costs driven by the lower sales volume described above.
•G&A decreased by $0.9 million primarily due to decreased variable compensation and stock compensation.
Other Operating Expenses
Depreciation expense increased $1.5 million due to increased capital spend on merchandising racks, and facility relocations.
Amortization expense was comparable to prior year.
In the year ended December 30, 2023, other expense (income), net consisted primarily of a $19.6 million impairment charge related to the write down of intangible assets, (see Note 2 - Summary of Significant Accounting Policies of the Notes to Consolidated Financial Statements for additional information) and a $4.9 million gain on the revaluation of the contingent consideration associated with the acquisition of Resharp and Instafob (see Note 16 - Fair Value Measurements of the Notes to Consolidated Financial Statements for additional information). We also recorded exchange rate gains of $0.4 million in the year ended December 30, 2023. In the year ended December 31, 2022, other expense (income), net consisted primarily of a $1.1 million gain on the revaluation of the contingent consideration associated with the acquisition of Resharp and Instafob.
26| December 30, 2023 Form 10-K
Income from Operations
| 2023 vs. 2022 | 2022 vs. 2021 | |||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 2023 | 2022 | $ Change | % Change | 2021 | $ Change | % Change | ||||||||||||||||||||
| Hardware and Protective Solutions | $ | 8,366 | $ | 20,742 | $ | (12,376) | (59.7) | % | $ | (14,650) | $ | 35,392 | 241.6 | % | ||||||||||||
| Robotics and Digital Solutions | 42,953 | 3,541 | 39,412 | 1113.0 | % | 21,761 | (18,220) | (83.7) | % | |||||||||||||||||
| Canada | 9,609 | 15,610 | (6,001) | (38.4) | % | 3,203 | 12,407 | 387.4 | % | |||||||||||||||||
| Total segment income from operations | $ | 60,928 | $ | 39,893 | $ | 21,035 | 52.7 | % | $ | 10,314 | $ | 29,579 | 286.8 | % |
Income from operations in our Hardware and Protective Solutions segment decreased $12.4 million due to the changes in net sales, cost of sales, SG&A expense, and other expense (income), net described above. Depreciation expense increased by $3.4 million due to increased capital spend on merchandising racks, and facility relocations.
Income from operations in our Robotics and Digital Solutions segment increased by $39.4 million primarily due to the $32.9 million in lower legal expense described above, along with an increase of $3.8 million in other income driven by the changes in revaluation of the contingent consideration described above. Depreciation expense decreased by $2.0 million due to certain assets becoming fully depreciated.
Canada's income from operations decreased by $6.0 million primarily due to the changes in sales, cost of sales, and SG&A expenses described above. Canada also recorded exchange rate gains of $0.1 million in 2023 compared to losses of $0.2 million in 2022.
Income (Loss) Before Income Taxes
Interest expense, net, increased $13.8 million due to higher interest rates in the year ended December 30, 2023 (see Note 9 - Long-Term Debt of the Notes to Consolidated Financial Statements for additional information).
Income Taxes:
For the years ended December 30, 2023 and December 31, 2022 the effective income tax rate was (29.9)% and (12.1)%, respectively. The Company recorded an income tax provision for the year ended December 30, 2023 of $2.2 million, and an income tax provision for the year ended December 31, 2022 of $1.8 million.
In 2023, the Company's effective tax rate differed from the U.S. federal statutory tax rate primarily due to withholding taxes on distributions from our Canadian subsidiary. In addition, the effective tax rate differed due to state and foreign income taxes and certain non-deductible expenses.
In 2022, the Company's effective tax rate differed from the U.S. federal statutory tax rate primarily due to Global Intangible Low-Taxed Income ("GILTI") from the Canadian subsidiary. In addition, the effective tax rate differed from the U.S. federal statutory tax rate for 2022 due to state and foreign income taxes and certain non-deductible expenses.
Year Ended December 31, 2022 vs Year Ended December 25, 2021
For a comparison of our results of operations for fiscal 2022 to fiscal 2021, see “Part II, Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations" of our Form 10-K for fiscal 2022. The amounts presented therein and related comparisons do not reflect the realignment of our Canada operating segment that occurred in fiscal 2023, as more fully described in Note 21 - Segment Reporting and Geographic Information.
27| December 30, 2023 Form 10-K
Non-GAAP Financial Measures
Adjusted EBITDA is a non-GAAP financial measure and is the primary basis used to measure the operational strength and performance of our businesses, as well as to assist in the evaluation of underlying trends in our businesses. This measure eliminates the significant level of noncash depreciation and amortization expense that results from the capital-intensive nature of our businesses and from intangible assets recognized in business combinations. It is also unaffected by our capital and tax structures, as our management excludes these results when evaluating our operating performance. Our management and Board of Directors use this financial measure to evaluate our consolidated operating performance and the operating performance of our operating segments and to allocate resources and capital to our operating segments. Additionally, we believe that Adjusted EBITDA is useful to investors because it is one of the bases for comparing our operating performance with that of other companies in our industries, although our measure of Adjusted EBITDA may not be directly comparable to similar measures used by other companies.
The following table presents a reconciliation of Net loss, the most directly comparable financial measures under GAAP, to Adjusted EBITDA for the periods presented:
| (dollars in thousands) | Year Ended December 30, 2023 | Year EndedDecember 31, 2022 | Year Ended December 25, 2021 | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Net loss | $ | (9,589) | $ | (16,436) | $ | (38,332) | ||||
| Income tax expense (benefit) | 2,207 | 1,769 | (11,784) | |||||||
| Interest expense, net | 68,310 | 54,560 | 61,237 | |||||||
| Interest expense on junior subordinated debentures | — | — | 7,775 | |||||||
| Investment income on trust common securities | — | — | (233) | |||||||
| Depreciation | 59,331 | 57,815 | 59,400 | |||||||
| Amortization | 62,309 | 62,195 | 61,329 | |||||||
| Mark-to-market adjustment on interest rate swaps | — | — | (1,685) | |||||||
| EBITDA | $ | 182,568 | $ | 159,903 | $ | 137,707 | ||||
| Stock compensation expense | 12,004 | 13,524 | 15,255 | |||||||
| Management fees | — | — | 270 | |||||||
| Restructuring and other (1) | 3,031 | 2,617 | 910 | |||||||
| Litigation expense (2) | 339 | 32,856 | 12,602 | |||||||
| Transaction and integration expense (3) | 1,754 | 2,477 | 11,123 | |||||||
| Change in fair value of contingent consideration | (4,936) | (1,128) | (1,806) | |||||||
| Change in fair value of warrant liability (4) | — | — | (14,734) | |||||||
| Buy-back expense (5) | — | — | 2,000 | |||||||
| Refinancing costs and other (6) | — | — | 8,070 | |||||||
| Inventory revaluation charges (7) | — | — | 32,026 | |||||||
| Anti-dumping duties (8) | — | — | 3,995 | |||||||
| Impairment charges (9) | 24,600 | — | — | |||||||
| Adjusted EBITDA | $ | 219,360 | $ | 210,249 | $ | 207,418 |
(1)Restructuring and other includes consulting and other costs associated with severance related to our distribution center relocations and corporate restructuring activities. 2023 includes costs associated with the Cybersecurity Incident that occurred in May 2023, see Note 18 - Commitments and Contingencies of the Notes to Consolidated Financial Statements for additional information.
(2)Litigation expense includes legal fees associated with our litigation with KeyMe, Inc. and Hy-Ko Products Company LLC (see Note 18 - Commitments and Contingencies of the Notes to Consolidated Financial Statements for additional information).
(3)Transaction and integration expense includes professional fees, non-recurring bonuses, and other costs related to acquisitions, including the merger with Landcadia III (see Note 3 - Merger Agreement of the Notes to Consolidated Financial Statements for additional information) and the secondary offerings of shares in 2022 and 2023.
(4)The warrant liabilities are marked to market each period end. (see Note 8 - Warrants of the Notes to Consolidated Financial Statements for additional information).
28| December 30, 2023 Form 10-K
(5)Infrequent buy backs associated with new business wins.
(6)In connection with the merger, we refinanced our Term Credit Agreement and ABL Revolver. Proceeds from the refinancing were used to redeem in full senior notes due July 15, 2022 (the “6.375% Senior Notes”) and the 11.6% Junior Subordinated Debentures.
(7)In the third quarter of 2021, we recorded an inventory valuation adjustment in our Hardware and Protective Solutions segment of $32.0 million primarily related to strategic review of our COVID-19 related product offerings. We evaluated our customers' needs and the market conditions and ultimately decided to exit the following protective product categories related to COVID-19: cleaning wipes, disinfecting sprays, face masks, and certain disposable gloves.
(8)Anti-dumping duties assessed related to the nail business for prior year purchases.
(9)In the fourth quarter of 2023, we recorded an impairment charge in our Hardware and Protective Solutions segment of $24.6 million, primarily related to review of certain product offerings. In the fourth quarter of 2023, we evaluated a specific product line and decided to exit certain retail locations and markets, which reduced the future cash flows from this product line and impacted the lower of cost or market valuation of inventory. As a result of this review we impaired $19.6 million of intangible assets and recorded inventory revaluation charges of $5.0 million.
The following tables present a reconciliation of segment operating income, the most directly comparable financial measures under GAAP, to segment Adjusted EBITDA for the periods presented (amounts in thousands). Certain amounts in the prior year presentation between segments were reclassified to conform to the current year’s presentation:
| Year Ended December 30, 2023 | Hardware and Protective Solutions | Robotics and Digital Solutions | Canada | Consolidated | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Operating income | $ | 8,366 | $ | 42,953 | $ | 9,609 | $ | 60,928 | ||||||
| Depreciation and amortization | 76,099 | 40,714 | 4,827 | 121,640 | ||||||||||
| Stock compensation expense | 9,988 | 1,251 | 765 | 12,004 | ||||||||||
| Restructuring and other | 2,549 | 372 | 110 | 3,031 | ||||||||||
| Litigation expense | — | 339 | — | 339 | ||||||||||
| Transaction and integration expense | 1,561 | 193 | — | 1,754 | ||||||||||
| Change in fair value of contingent consideration | — | (4,936) | — | (4,936) | ||||||||||
| Impairment charges | 24,600 | — | — | 24,600 | ||||||||||
| Adjusted EBITDA | $ | 123,163 | $ | 80,886 | $ | 15,311 | $ | 219,360 |
| Year Ended December 31, 2022 | Hardware and Protective Solutions | Robotics and Digital Solutions | Canada | Consolidated | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Operating income | $ | 20,742 | $ | 3,541 | $ | 15,610 | $ | 39,893 | ||||||
| Depreciation and amortization | 72,266 | 42,905 | 4,839 | 120,010 | ||||||||||
| Stock compensation expense | 11,057 | 1,479 | 988 | 13,524 | ||||||||||
| Restructuring and other | 2,342 | 275 | — | 2,617 | ||||||||||
| Litigation expense | — | 32,856 | — | 32,856 | ||||||||||
| Transaction and integration expense | 2,231 | 246 | — | 2,477 | ||||||||||
| Change in fair value of contingent consideration | — | (1,128) | — | (1,128) | ||||||||||
| Adjusted EBITDA | $ | 108,638 | $ | 80,174 | $ | 21,437 | $ | 210,249 |
29| December 30, 2023 Form 10-K
| Year Ended December 25, 2021 | Hardware and Protective Solutions | Robotics and Digital Solutions | Canada | Consolidated | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Operating (loss) income | $ | (14,650) | $ | 21,761 | $ | 3,203 | $ | 10,314 | ||||||
| Depreciation and amortization | 69,263 | 45,047 | 6,419 | 120,729 | ||||||||||
| Stock compensation expense | 13,134 | 2,121 | — | 15,255 | ||||||||||
| Management fees | 232 | 38 | — | 270 | ||||||||||
| Restructuring and other | 403 | 10 | 497 | 910 | ||||||||||
| Litigation expense | — | 12,602 | — | 12,602 | ||||||||||
| Transaction and integration expense | 9,869 | 1,254 | — | 11,123 | ||||||||||
| Buy-back expense | 2,000 | — | — | 2,000 | ||||||||||
| Inventory revaluation charges | 32,026 | — | — | 32,026 | ||||||||||
| Anti-dumping duties | 3,995 | — | — | 3,995 | ||||||||||
| Change in fair value of contingent consideration | — | (1,806) | — | (1,806) | ||||||||||
| Adjusted EBITDA | $ | 116,272 | $ | 81,027 | $ | 10,119 | $ | 207,418 |
Liquidity and Capital Resources:
The following table presents the key categories of our consolidated statements of cash flows:
| Year Ended December 30, 2023 | Year Ended December 31, 2022 | $ Change | Year Ended December 25, 2021 | $ Change | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Net cash provided by (used for) by operating activities | $ | 238,035 | $ | 119,011 | $ | 119,024 | $ | (110,254) | $ | 229,265 | |||||||||
| Net cash (used for) investing activities | (67,852) | (72,822) | 4,970 | (90,454) | 17,632 | ||||||||||||||
| Net cash (used for) provided by financing activities | (161,976) | (28,722) | (133,254) | 193,329 | (222,051) | ||||||||||||||
| Net increase (decrease) in cash and cash equivalents | 7,472 | 16,476 | (9,004) | (6,915) | 23,391 |
Operating Cash Flows:
Operating cash flows for the year ended December 30, 2023 were favorably impacted by reducing inventory as part of the Company's ongoing strategic initiative to lower inventory on hand during 2023.
Net cash provided by operating activities for the year ended December 31, 2022 were favorably impacted by reducing inventory as part of the Company's ongoing strategic initiative to lower inventory on hand during 2022 following the buildup of inventory in prior year due to inflation and recent supply chain challenges offset by reduced accounts payable resulting from lower inventory purchases.
Investing Cash Flows:
Capital Expenditures:
Cash of $65.8 million, $69.6 million, and $51.6 million, was used in the years ending December 30, 2023, December 31, 2022 and December 25, 2021, respectively, to invest in new key duplicating kiosks and machines, merchandising racks, and new distribution facilities in the Hardware and Protective Solutions segment.
Acquisitions:
On December 5, 2023, the Company completed its acquisition of AjustLock for approximately $1.4 million, which includes a $0.1 million hold-back payable to the seller (see Note 6 - Acquisitions of the Notes to Consolidated Financial Statements for additional information).
In the year ended December 31, 2022, we acquired Monkey Hook for approximately $2.5 million. In the first quarter of 2023, the hold-back of $0.3 million was paid to satisfy the full purchase price. In the year ending December 25, 2021, we acquired Oz Post International, LLC ("OZCO") for approximately $39.8 million (see Note 6 - Acquisitions of the Notes to Consolidated Financial Statements for additional information).
30| December 30, 2023 Form 10-K
Financing Cash Flows:
Term Loan:
On July 14, 2021, we entered into a new credit agreement, which provided for a new funded term loan facility of $835.0 million and a delayed draw term loan facility of $200.0 million (of which $16.0 million was drawn). The term loan matures on July 14, 2028. As of July 2023, the delayed draw term loan facility expired. The Company used $88.5 million of cash for principal payments on the senior term loan. As of August 2023, the Company made a $80.0 million prepayment against the outstanding term loan balance without payment of a premium or penalty. As of December 30, 2023, we have outstanding borrowings of $751.9 million on the term loan. See Note 9 - Long-Term Debt of the Notes to Consolidated Financial Statements for additional information.
ABL Revolver:
On July 29, 2022, the Company amended the asset-based revolving credit agreement (the “ABL Revolver") to increase the aggregate commitments thereunder to $375.0 million and extended the maturity. The stated maturity date of the revolving credit commitments under the ABL Credit Agreement is the earlier of (i) July 29, 2027; or (ii) 91 days prior to the maturity date of our term loans.
Our revolver repayments, net of draws, used cash of $72.0 million in the year ended December 30, 2023 as part of the Company's initiative to pay down the term loan. During the year ended December 31, 2022, we used revolver draws to fund the litigation with Hy-Ko (see Note 18 - Commitments and Contingencies of the Notes to Consolidated Financial Statements for additional information).
Stock Option Exercises:
In the years ended December 30, 2023, December 31, 2022, and December 25, 2021, the Company received $2.2 million, $2.6 million, and $2.7 million, respectively, from the exercise of stock options.
2021 Refinancing activities
In connection with the Merger, we refinanced all of our outstanding debt. In connection with the refinancing, we incurred a loss of $8.1 million and paid $38.7 million in financing fees, of which $21.0 million was recorded as a financing activity. See Note 9 - Long-Term Debt of the Notes to Consolidated Financial Statements for additional information.
In the second quarter of 2021, we entered into an amendment ("OZCO Amendment") to the term loan credit agreement dated May 31, 2018, which provided $35.0 million of incremental term loan funds to be used to finance the acquisition. See Note 6 - Acquisitions of the Notes to Consolidated Financial Statements for additional information.
Liquidity:
We believe that projected cash flows from operations and ABL Revolver availability will be sufficient to fund working capital and capital expenditure needs for the next 12 months. As of December 30, 2023, the ABL Revolver did not have an outstanding balance and had outstanding letters of credit of $40.9 million, leaving $246.8 million of available borrowings as a source of liquidity. Our material cash requirements for known contractual obligations include, debt, and lease obligations, each of which are discussed in more detail earlier in this section and in the footnotes to consolidated financial statements, along with capital expenditures. We expect to spend between $65-$75 million for capital expenditures in 2024. Our future investments will depend primarily on the builds of new key duplicating kiosks and machines, merchandising racks, and IT projects that we undertake and the timing of these expenditures.
We also have cash requirements for purchase orders and contracts for the purchase of inventory and other goods and services, which are based on current distribution needs and are fulfilled by our suppliers within the short term.
Our working capital (current assets minus current liabilities) position of $324.9 million as of December 30, 2023 represents a decrease of $91.3 million from the December 31, 2022 level of $416.2 million. We expect to generate sufficient operating cash flows to meet our short-term liquidity needs, and we expect to maintain access to the capital markets, although there can be no assurance of our ability to do so. However, disruption and volatility in the global capital markets, could impact our capital resources and liquidity in the future.
31| December 30, 2023 Form 10-K
Related Party Transactions:
The information required by this Item is set forth in the section entitled Related Party Transactions in the 2024 Proxy Statement and is hereby incorporated by reference into this Form 10-K.
Critical Accounting Policies and Estimates:
Our accounting policies are more fully described in Note 2 - Summary of Significant Accounting Policies of the Notes to Consolidated Financial Statements. As disclosed in that note, the preparation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect the reported amount of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Future events cannot be predicted with certainty and, therefore, actual results could differ from those estimates. The following section describes our critical accounting policies.
Inventory Realization:
Inventories consisting predominantly of finished goods are valued at the lower of cost or net realizable value, cost being determined principally on the standard cost method, which approximates the first-in-first-out “FIFO” method. The historical usage rate is the primary factor used in assessing the net realizable value of excess and obsolete inventory. A reduction in the carrying value of an inventory item from cost to net realizable value is recorded for inventory with excess on-hand quantities as determined based on historic and projected sales, product category, and stage in the product life cycle. We do not believe there is a reasonable likelihood that there will be a material change in the estimates or assumptions we use to calculate our excess and obsolete inventory reserve. However, if our estimates regarding excess and obsolete inventory are inaccurate, we may be exposed to losses or gains that could be material. A 5% difference in actual excess and obsolete inventory reserved for at December 30, 2023 would have affected net earnings by approximately $1.6 million in fiscal 2023.
Goodwill:
We have adopted ASU 2017-04, Intangibles – Goodwill and Other (Topic 350): Simplifying the Test for Goodwill Impairment, which eliminates Step 2 from the goodwill impairment test and instead requires an entity to perform its annual, or interim, goodwill impairment test by comparing the fair value of a reporting unit with its carrying amount. If, after assessing the totality of events or circumstances, we determine that the fair value of a reporting unit is less than the carrying value, then we would recognize an impairment charge for the amount by which the carrying amount exceeds the reporting unit's fair value, not to exceed the total amount of goodwill allocated to the reporting unit.
Our annual impairment assessment is performed for the reporting units as of October 1. In 2023, 2022, and 2021, with the assistance of an independent third-party specialist, management assessed the value of our reporting units based on a discounted cash flow model and multiple of earnings. Assumptions critical to our fair value estimates under the discounted cash flow model include the projected net sales and EBITDA growth rates and the discount rates. The results of the quantitative assessments in 2023, 2022, and 2021 indicated that the fair value of each reporting unit was in excess of its carrying value.
Significant assumptions used in the determination of the estimated fair values of the reporting units are the projected net sales and EBITDA growth rates and the discount rate. The projected net sales and EBITDA growth rates are dependent on overall market growth rates, the competitive environment, inflation and our ability to pass price increase along to our customers, relative currency exchange rates, and business activities that impact market share. As a result, the growth rate could be adversely impacted by a sustained deceleration in category growth, devaluation of the U.S. Dollar against other currencies, an increased competitive environment, or an economic recession. The discount rate, which is consistent with a weighted average cost of capital that is likely to be expected by a market participant, is based upon industry required rates of return, including consideration of both debt and equity components of the capital structure. Our discount rate may be impacted in the future by adverse changes in the macroeconomic environment and volatility in the equity and debt markets.
We performed sensitivity analyses for the Hardware Solutions and Protective Solutions reporting units during our annual impairment testing, utilizing reasonably possible changes in the assumptions for the discount rate, shorter-term revenue growth rates and EBITDA growth rates to demonstrate the potential impacts to the estimated fair values.
While our fourth quarter 2023, impairment test determined the fair value of the Hardware Solutions reporting unit exceeded its carrying value, the excess of the fair value over the carrying value of the reporting unit was
32| December 30, 2023 Form 10-K
approximately 4% of the carrying value. An increase, in isolation, to the discount rate of 30 basis points, a decrease of 50 basis points in the projected revenue growth assumption, or a decrease of 40 basis points in the projected EBITDA growth, could each result in the fair value of the reporting unit being less than its carrying value.
Similarly, as of our fourth quarter 2023 impairment test, the fair value of the Protective Solutions reporting unit exceeded its carrying value by approximately 6% of the carrying value. An increase, in isolation, to the discount rate of 60 basis points, a decrease of 90 basis points in the projected net sales growth assumption, or a decrease of 120 basis points in the projected EBITDA growth, would each result in the fair value of the reporting unit being less than its carrying value.
In our annual review of goodwill for impairment in the fourth quarter of 2023, the fair value of all of the other reporting units was substantially in excess of its carrying value.
While management can and has implemented strategies to address these events, changes in operating plans or adverse changes in the future could reduce the underlying cash flows used to estimate fair values and could result in a decline in fair value that would trigger future impairment charges of the Protective Solutions and Hardware Solutions reporting units' goodwill. As of December 30, 2023, the carrying value of the Protective Solutions reporting unit’s goodwill was $128.8 million and Hardware Solutions reporting unit's goodwill was $437.4 million.
Recent Accounting Pronouncements:
Recently issued accounting standards are described in Note 4 - Recent Accounting Pronouncements of the Notes to Consolidated Financial Statements.